Home > Solutions > Robotic Reconditioning

Robotic Reconditioning of CMS Crossings & Rails

Authorised service provider of CTF France for RDSO-approved in-situ robotic reconditioning of Cast Manganese Steel (CMS) crossings and rails, delivering an extended service life of 80 GMT.

Terotech Engineers (Pvt.) Ltd. provides in-situ robotic reconditioning of CMS crossings and rails using Translamatic robotic welding technology from CTF France. Our solution restores worn profiles, removes defects and extends the service life of critical railway assets, ensuring safer and more reliable operations.

  • 1 RDSO-approved for robotic reconditioning
  • 2 Authorised Service Provider of CTF France
  • 3 10 Translamatic robotic welders
  • 4 3,000+ crossings reconditioned per annum
  • 5 Life of Reconditioning of CMS Crossings: 80 GMT.
  • CMS crossings
  • WCMS crossings
  • Worn crossing profile restoration
Translamatic Robotic Welding CTF France
Before / worn crossing Before / worn crossing
Translamatic welding Translamatic welding
After reconditioning After reconditioning

HOW THE PROCESS WORKS

From assessment to a fully reconditioned crossing →
01 Worn Off CMS Crossing
Worn Off CMS Crossing

Assessment of worn profile and site condition.

02 Grinding and Testing for Internal Cracks
Grinding and Testing for Internal Cracks

Surface preparation and NDT for internal defects.

03 Welding using Translamatic Robotic Welder
Welding using Translamatic Robotic Welder

Automated in-situ welding using CTF technology.

04 Weld Sequence
Weld Sequence

Controlled multi-pass weld sequence.

05 Final Reconditioned CMS Crossing
Final Reconditioned CMS Crossing

Restored profile for extended service life.

HOW IT HELPS

Extended Service Life

Restores worn profiles and extends the life of CMS crossings up to 80 GMT.

Consistent Reconditioning Quality

Automated robotic welding ensures repeatable, high-quality results.

In-Situ Execution

Reconditioning done on site, reducing downtime and operational disruption.

Need this service for your project?

Get in touch with our team for a detailed discussion, technical support or a customised proposal.

Enquire Now →